Quality
Traceable production with documented control plans
From PFMEA through pack-out, every batch carries the sampling, measurements, and records to prove it met spec.
Supplier escapes last 12 months
Critical features at Cpk
Traceable lots per pallet
Inline checks per shift
Compliance-ready, customer-audited
Certifications and audit packets provided for automotive, medical, and consumer programs.
Controls that run every shift
Documented sampling, fixtures, and traceability on every batch.
Documented controls
- Incoming + lot-level checks
- First-article and setup approvals
- SPC on critical-to-quality features
Traceability
- Material COA / COC capture
- Traveler and batch ID on every pallet
- Labeling + serialization when required
Validation & audits
- PPAP, FAIR, or IQ/OQ/PQ
- Gauge R&R and MSA support
- Customer audit hosting on-site or remote
Measurement lab
Inline and lab resources to keep capability steady.
- Vision systems with edge + blemish rules
- CMM and height gauge fixtures for PPAP / FAIR
- Digital calipers, pin gauges, thread gauges
- Force and torque measurement for inserts
- Color and gloss measurement for A-surfaces
- Tensile / flexural testing via partner lab
Control plan to pack-out
Step
DFM & control plan
Critical features defined with sampling plans and gauges.
Step
First article
Capability run with buy-off samples and dimensional reports.
Step
Process window
Decoupled process, cavity balance, and documented set-points.
Step
Inline checks
SPC, vision rules, and checklists every shift.
Step
Pack-out & trace
Labeling, pallet ID, moisture and torque checks before dispatch.
Documentation Bundle
Hand the auditor everything they ask
Keep a single package for each program so onboarding, transfers, or customer visits stay smooth.